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new roof

Posted: Fri Apr 10, 2015 5:11 pm
by bigdave
Well, after a lot of research and some vital information from the learned gentleman, I have sourced all the parts to totally rebuild the roof. Now comes the difficult bit...
:whistle:

Re: new roof

Posted: Fri Apr 10, 2015 10:35 pm
by Jabbawocky
Now comes the difficult bit...
What? Stopping Helen from showing you how it is done? :cheers:

Re: new roof

Posted: Sat Apr 11, 2015 9:50 am
by RMS
Hi Dave,

Glad to hear that :cheers:

What sheet material are you using?

Is the weekend camp at your place going to be a "roof raising" celebration? :wink:

Cheers,
Robin.

Re: new roof

Posted: Tue Apr 14, 2015 12:01 pm
by bigdave
RMS wrote:Is the weekend camp at your place going to be a "roof raising" celebration?
That's a good idea! :woohoo:

Re: new roof

Posted: Tue Apr 14, 2015 12:20 pm
by bigdave
Materials sourced so far are...

US 2024-T3 ALCLAD ( uk L109) Aluminium Sheet. This is a close as you'll get to Duralinium®. £239.

Continuous aluminium hinges from Häfele. £35

Sheet of 12mm exterior ply wood void free £27

Sheet of 18mm exterior plywood void free £40

Rubber from COH bains IRS0668EP, IRS0564EP, IRS0693EP, IRS0326EP, flat rubber strip 50mmx1.6mm £135

Flock and adhesive from FLOCK-KING. £95

OUCH! :stars:

I've still to get screws paint and varnish as well as new roof to side panel and windscreen seals

Not Cheap! :aaagh:

Re: new roof

Posted: Tue Apr 14, 2015 12:21 pm
by bigdave
Materials sourced so far are...

US 2024-T3 ALCLAD ( uk L109) Aluminium Sheet. This is a close as you'll get to Duralinium®. £239.

Continuous aluminium hinges from Häfele. £35

Sheet of 12mm exterior ply wood void free £27

Sheet of 18mm exterior plywood void free £40

Rubber from COH bains IRS0668EP, IRS0564EP, IRS0693EP, IRS0326EP, flat rubber strip 50mmx1.6mm £135

Flock and adhesive from FLOCK-KING. £95

OUCH! :stars:

I've still to get screws paint and varnish as well as new roof to side panel and windscreen seals

Not Cheap! :aaagh:

Re: new roof

Posted: Tue Apr 14, 2015 12:30 pm
by RMS
Have fun with the flocking Dave :aaagh:

I've seen the kit Steve got - probably the same as yours with a puffer ball? Looks like hard work!

We had a guy came up to us at the Ripon show a couple of years ago - said he worked for Searle and it was a horrible job which they used to get paid extra for.
I suppose they would have used compressed air though - probably a lot faster and easier, but also probably a lot of fibres floating in the air.

Don't forget pictures, especially the flocking procedure :cheers:

Cheers,
Robin.

Re: new roof

Posted: Tue Apr 14, 2015 3:15 pm
by bigdave
I will be applying it electrostatically

Re: new roof

Posted: Tue Apr 14, 2015 7:46 pm
by DrivingDutchman
bigdave wrote:I will be applying it electrostatically
Does this mean holding your fingers in a wallsocket while doing it??? :neener: :roll:

What does this Flocking entail though? Is this some sort of insulation in the roof?

Michiel

Re: new roof

Posted: Tue Apr 14, 2015 8:57 pm
by bigdave
Basically its the original finish. Have a look on YouTube, there a quite a few how to guides on there that should give you an idea of the process. :cheers: :cheers: